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The world-class Samsung SMP300 combines automatic and economical printing with a suite of standard features and options to fit a wide variety of production needs. Features include a Windows-based operator interface to increase the ease of building a typical new board program in 10 minutes on average.
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Superior Board Handling
Bare boards enter the SMP300 on the first stage of the three-stage conveyor system while waiting for the PCB in the production area - the second stage - to be printed. Once printing is completed, the printed board exits to the third conveyor stage, where it waits for the go ahead signal before proceeding to the next step of production. In the meantime, the board in the first stage can begin its production phase. Designed to increase throughput, the SMP300 includes standard extended input and output conveyors eliminating the need for additional buffer units between the PCB supply unit and upstream system.
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Patented Alignment & Clamping System
Once the PCB reaches the print position, a patented clamping process ensures that the board is in the proper plane for quality printing. A combination of top and side clamping keeps the top of the board at the correct printing height while preventing image shift during the printing process.
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Fiducial Recognition and Alignment
Once the board is on the production stage, two CCD cameras allow operators to view and teach Fiducials used to align the board to the stencil. An automatic recognition system identifies the fiducials onscreen allow the operator to adjust the minimum match required to continue production. After the Fiducials are identified, the multi-axis, servo-motor-controlled stage aligns the PCB to the stencil within ±0.025mm preparing for the print cycle
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Closed Loop Printing
After the board moves to the printing position, the closed-loop, pneumatically controlled print head ensures that the proper down pressure is consistent throughout the printing process. Advanced separation control takes over once the print stroke is completed, providing vertical separation control of the board from the stencil to ensure the paste releases from the stencil.
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2D Post Print Inspection
Post print inspection of each board is based on a Cognex vision system to ensure the utmost clarity of image recognition. The 2D Inspection system verifies paste deposition quality, aperture blockage and smear. As a programmable tool, 2D inspection is triggered automatically on on-demand as required by process control requirements.
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Patented Advanced Separation Control (ASC)
The SMP300 includes four user-definable separation profiles to ensure that paste stays on the board, not the stencil. Two of the profiles are designed as global parameters that can be shared by other printing recipes. Each profile can be configured with six different separation profiles tailored to the specific process needs of stencil designs, paste selection and board geometries.
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Automatic Stencil Cleaning
Selective use of wet or dry cleaning or a combination of both methods extends the value of the SMP300 for non-stop production process operation. The frequency and type of cleaning becomes an integral part of each board recipe for worry-free operation. Four distinct types of cleaning operations, each with a complete set of programmable parameters, and built into a selectable matrix allow the operator to define how and when each style of cleaning action is used. An operator or line supervisor can also manually initiate a cleaning cycle throughout the day as needed |
Finance Calculator
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| Model |
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SMP300 |
| Board Handling |
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Maximum PCB |
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18" x 15.7" (460mm x 400mm)
24" x 20" (610mm x 510mm) optional |
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Minimum PCB |
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2" x 2" (50mm x 50mm) |
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Thickness |
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0.010~0.17" (0.3~4.2mm) |
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Underside Clearance |
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0.98" (25mm) |
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Flow |
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Left-to-Right (Right-to-Left optional) |
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Conveyor Configuration |
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Three-stage, Automatic Width Adj. |
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PCB Clamping & Support |
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Patented Clamping System;
Magnetic Pin, Vacuum Pin/Block |
| Print & Stencil Parameters |
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Print Speed |
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0.08~3.9"/sec (2mm~100mm/sec) |
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Print Pressure |
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8.8~44 lbs (4~20kgf) |
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Separation Speed |
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0.004~0.79"/sec (0.1~20mm/sec) |
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Snap Off |
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0.039~0.39" (1~10mm) |
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Frame Size |
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29" x 29" (736mm x 736mm)
t=1.5"~1.6" (38~40mm) |
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Universal Adapter |
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25.6" x 21.7" (650mm x 550mm
21.7" x 25.6" (550mm x 650mm)
t=0.016" ~ 0.157" (0.4mm ~ 4mm) |
| Stencil Cleaning |
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Type |
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Paper - Fully programmable by recipe |
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Method |
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Wet, Dry, Wet/Dry; Vacuum |
| Vision |
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Fiducial Types |
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Circle, Triangle, Square, Diamond, Cross, Image |
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Fiducial Size |
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0.020~0.157" (0.5~4.0mm) |
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Image Location |
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Front, Center |
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Engine |
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Cognex |
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Camera System |
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Dual Camera with Multi-Scan Vision System |
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Lighting |
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Software controlled, programmable |
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Fiducial Error Recovery |
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Auto Light adjustment |
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Post Print |
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2d - paste, aperture |
| Performance |
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Alignment Repeatability |
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±25µm at 6σ |
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Deposit Repeatability |
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±25µm at 4σ |
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Cycle Time |
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9 Seconds (excl. printing time) |
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Changeover |
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2 Minutes |
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New Product Setup |
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10 Minutes |
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Throughput |
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18 sec |
| Facility Requirements |
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Power |
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110V-240V Single Phase
50/60 Hz 3W |
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Air |
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64-100 PSI, 24CFM (4.5-7 kgf/cm2, 680l/min) |
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External Dimension |
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74" x 66" x 62" excluding light tower
(1,860mm x 1,680mm x 1,580mm)
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Net Weight |
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3,969 lbs (1,800kG) |
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